Chart guide
SIPOC
A SIPOC sets out a process on one page in five columns: suppliers, inputs, process, outputs and customers. It is how a team agrees what process it is improving, where it starts and ends, and who it serves, before anyone measures anything.
Chapter 1
What it shows
Read it from the middle out. The process column holds the main steps, usually five to seven, at the level a manager would describe them. To its left are the inputs those steps need and the suppliers who provide them. To its right are the outputs the process produces and the customers who receive them.
It is deliberately high level. A SIPOC does not show who does each task or how long it takes; it shows the boundaries of the process and what crosses them. That is exactly what a team needs to agree before it starts.
Chapter 2
When to use it
Use it at the very start of a project, in the first working session, when people use the same name for different things. "The referral process" means one thing to the team that receives referrals and another to the team that does the first appointment. Filling in a SIPOC together settles where the process starts and stops, which is the first line of a good project charter.
It also finds the customers nobody mentioned. Most teams list the person they serve directly; the SIPOC often adds the commissioner who pays, the employer who recruits, or the next team in line.
Chapter 3
When not to use it
Not to find delays or waste: it has no times in it, and a value stream map does that job. Not to show who does what or where hand offs fail: a swimlane map does that. And not at a level of detail that fills a wall. If the process column has twenty steps, the SIPOC has become a process map, and it has stopped doing its own job.
Chapter 4
How to read it
Check that every output has a customer, and every customer receives something. An output with nobody to receive it is work that may not need doing. Check that every input has a supplier: an input with no supplier is usually one that arrives late or incomplete, because nobody is responsible for it. And check the first and last steps: they are the scope of the project, and they should be the ones the sponsor signs.
Chapter 5
Worked example: an employment support referral
An employment support service wanted to cut the time from a referral reaching it to a participant's first appointment. Its first session produced the SIPOC below. The entries are illustrative, of the kind such a session produces.
Two things came out of it at once. The team had been treating the eligibility check as the start of its process, but the SIPOC put the start at the moment a referral arrives, which added two days nobody had been counting. And the commissioner, who pays by results, appeared as a customer of the first appointment record, which changed what that record needed to contain.
| Column | Entries |
|---|---|
| Suppliers | Jobcentre work coaches; GPs and health services; the participant, by self referral |
| Inputs | Referral form; the participant's consent; evidence of eligibility; contact details that work |
| Process | 1. Receive and log the referral. 2. Check eligibility. 3. Contact the participant and offer an appointment. 4. Book the appointment. 5. Hold the first appointment. |
| Outputs | An agreed action plan; an adviser assigned; a record of the first appointment for outcome reporting |
| Customers | The participant; the commissioner who pays by results; the adviser who takes the case on |
Chapter 6
How to make one
Start with the process column: agree the first and last steps, then fill in three to five between them. Then work right, listing the outputs and who receives each, and then left, listing what each step needs and who provides it. Keep it to one page. When the team can read it aloud and everyone nods, it is done.
Chapter 7
Where it fits in a project
SIPOC belongs to Define. It sets the scope in the project charter, names the customers whose needs the project must meet, and gives the value stream map its first and last steps.
Where the time goes from referral to first appointment, and how much of it is waiting.
The chart guide All the chartsEvery chart by the job it does: see variation over time, find the biggest cause, compare groups, map a process.
The method Lean Six SigmaWhat the method is, how a project runs from first walk to lasting control, and what it takes.
For your first project The DMAIC Project Charter PackA one page charter, a problem statement worksheet and a baseline workbook, so the first meeting ends with a problem everyone will sign.
Agree the process first
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